Category: ABB

• Cost effective – select one or two conductivity inputs or combine conductivity and pH/Redox (ORP) in one analyzer – integral PID controller (AX410) • Reduced installation cost – easy access terminations; reduced panel space • High functionality at minimum cost – conductivity, resistivity, difference, ratio, %passage, % rejection and inferred pH calculations • Expanded monitoring and control – add-on option board provides a total of five alarm relays and four current outputs – service logbook providing historical data • Energy saving – high visibility, backlit display with auto switch-off function • Reduced yearly maintenance costs – 30V DC option negates the need for costly safety tests • Wide range of applicability – water and waste water treatment – power, pure water – semiconductors – chemicals – pharmaceuticals – pulp & pape The AX400 Series The AX400 analyzers incorporate the latest technology to provide highly reliable, flexible, feature-packed devices that satisfy a diverse range of process monitoring and control applications. The complete range encompasses solutions for pH/Redox (ORP), conductivity and dissolved oxygen. Models AX41x and AX45x enable continuous measurements of one or two low-level conductivity points with simultaneous local display and retransmission. The analyzers are used with ABB 2-electrode conductivity cells providing measurements with exceptional accuracy and performance. Model AX45x analyzers are dedicated to United States Pharmacopoeia <645>. AX400 Series analyzers are available for either wall-/pipe- or panel-mounting and are rated to IP66 (NEMA4X). Model Numbers about ABB AX410. AX411. AX416. AX450 and AX455 series: AX410/10001;AX410/50001;AX410/100010/STD;AX411/10001;AX411/500010/STD; AX416/10001;AX416/50001;AX430/10001;AX460/10001;AX411/10001; AX431/10001;AX461/10001;AX413/10001;AX433/10001;AX463/10001; AX436/10001;AX466/10001;AX410/20001;AX430/20001;AX460/20001;AX410/15001; AX430/15001;AX460/15001;AX410/16001;AX430/16001;AX460/16001; AX416/50001;AX410.2.0.0.0.1;AX400-0295;AX400-0365;AX410/1000C;AX410/10101; AX410/50001;AX410/5000C;AX410/5200C;AX410/500010/STD;AX416/50001; AX430/1000C;AX430/5000C;AX430/20001/STD;AX433/11001;AX460/10001; AX460/1000C;AX460/10101;AX460/2000C;AX460/5000C;AX460/5200C;AX466/1000C; AX466/5000C;

Benefits: • Diagnose early and avoid costly repairs • Reduce on-site work – facilitate expert access • Support root cause analysis – reduce MTTR (Mean Time To Repair) • Better drive access through user interface • Optimize maintenance costs and schedule over the product life cycle • Evolve from preventive (time based) to predictive maintenance • Aggregate long-term statistics for optimization of process performance Diagnostics with remote monitoring Diagnostics with remote monitoring is included in a service contract with a local ABB unit or directly with ABB Switzerland Ltd, Medium Voltage Drives Service Department. The package includes the use of the ABB condition assessment tool DriveMonitor™, and covers all the necessary hardware and software components. The customer only has to provide an Internet connection. Security • All actions using remote access are only done with the explicit agreement of the customer. Only the user’s nominated personnel and an ABB expert can access the drive. • Strict security procedures are followed and complex data encryption is used (VPN). • Operation of the drive from a remote computer is not permitted (read-only access). • DriveMonitor™ hardware is based on an industrial PC platform designed for a long lifetime and remote accessibility. 2008 Frost & Sullivan Best Practices Award ABB received the Frost & Sullivan ‘2008 Excellence in Condition Monitoring of the Year Award’ for DriveMonitorTM. With the award Frost & Sullivan recognizes ABB as the ‘foremost company in the world electric drives market to develop such a unique customer support system’.

It’s a known fact that downtime, resulting from the malfunction of electronic

systems which control or regulate the production process, causes irrecoverable

losses. Although modern systems are carefully engineered to provide a high

degree of reliability, components can fail and cause unscheduled shutdowns,

even in the best systems.

With DriveMonitor™ ABB experts are ready to go on-line and guide the customer‘s

maintenance engineer through a fast and efficient fault-finding procedure.

Diagnostic procedures can cover not only the converter itself but other parts of

the drive system as well – everything according to customer needs and preferences.

Furthermore, long-term monitoring functions deliver important information on

equipment status, tasks needed and possible performance improvements.

Functions Triggering • Programmable event-driven analysis • Initiation of time-based predefined diagnostic actions such as data collection, processing and reporting Fault treatment • Registration of fault history by:- saving the content of data loggers, – executing preventive monitoring of predefined signals and parameters after the drive restart Monitoring • Continuous monitoring of pre-selected signals and parameters • Calculation of performance indicators and alarms according to customized rules • Aggregation and use of other signals from external OPC sources to enhance the diagnostic capability Reporting • Comprehensive customized status reports on predefined time schedule

What is DriveMonitor™? DriveMonitor™ is a diagnostic intelligent system that consists of a hardware module inside the drive, as well as a software layer that automatically collects and analyses selected drive signals and parameters. In its basic functionality DriveMonitor™ “watches” the converter of a drive system. Its role is to continuously monitor the status and to respond when changes occur. Potential trigger events are unexpected drive stoppages, alarms (signals crossing threshold values) and user parameter changes. DriveMonitor™ also generates application-specific alarms and measurements. This data is extremely useful in determining the root cause of an event. With extra diagnostic packages, DriveMonitor™ can also monitor other drive system components, such as main circuit breaker, transformer and the driven machine. At the highest level, special packages related to the application, such as rolling mills, water pumps, and compressors, can be integrated into the system. This expansion can be done at any point in time according to customer preferences. Scalability and flexibility are the biggest advantages of the DriveMonitor™ system. DriveMonitor™-based diagnostic routines are valuable extensions to any plant-level asset management program.

DriveMonitor hardware and optional touch screen display It continuously monitors status and responds when changes oc cur. Analysis of error logs enables detection of drive mechanical or electrical problems, which can be managed and corrected. Potential trigger events include unexpected drive stoppages, alarms (signals crossing threshold values) and user parameter changes. DriveMonitor also generates application-specific alarms and measurements. This data is extremely useful in determining the root cause of an event. The software also helps identify drive setup and running issues that lead to poor product quality. With extra diagnostic packages, DriveMonitor can also moni tor other drive system components such as the main circuit breaker, transformer and the driven machine. At the highest level, special packages related to the application including roll ing mills, water pumps, and compressors, can be integrated into the system. This expansion can be done as required. Features − Scalable and flexible − Strict security procedures − Complex data encryption − Data logging and event driven data capture − Automated diagnostic tools − Optional Touch Screen Benefits − ABB expert assistance − Reduced maintenance cost − Reduced MTTR (Mean Time To Repair) − Improved drive access through user interface − Aggregate long-term statistics

Remote service for MV Drives combines remote services with the DriveMonitor™ diagnostic solution. This offering performs data acquisition and analysis of historic and real time information and allows ABB drives experts to collaborate with site engineers to achieve optimal availability and improved performance. DriveMonitor enables the retrieval of available drive data to identify root cause of operational issues. ABB experts, using DriveMonitor special purpose monitors and engineering and maintenance tools, can quickly diagnose and correct the source of drive disturbances and restore performance. Remote Service with DriveMonitor has three components: remote connectivity, a diagnostic solution and 24×7 technical telephone support. Levels of Support: The following remote support options are offered with DriveMonitor: − Remote Troubleshooting The on-demand remote, 24×7 technical support avails ABB specialists to respond to issues as they arise. Corrective action is identified and site person nel are guided through the corrective implementation. − Remote Periodic Maintenance Scheduled quarterly analysis of archived data against established performance benchmarks identify potential performance improvement opportunities. Some corrective actions can be implemented utilizing the remote session. Associated reports are provided to summarize intervention and recommendations. − Remote Continuous Monitoring Valuable 24/7 monitoring allows the detection of equipment issues before they affect the process. Real-time condition monitoring triggers mes saging to ABB drive performance monitoring centers for automated response. DriveMonitor The diagnostic intelligent system, DriveMonitor, consists of a hardware module inside the drive, as well as a software layer that collects and analyzes selected drive signals and parameters automatically. In its basic functionality DriveMonitor “watches” the converter of a drive system.

Benefits Up-to-date information on drive system status ensures maxi mum productivity at all times Root cause analysis support reduces MTTR (Mean Time To Repair), thereby ensuring uptime Optimized maintenance schedule and costs throughout the entire product life cycle thereby keeping OPEX under control Early diagnostics helps reduce the risk of failure thereby avoiding costly repairs Remote expert access reduces on-site work, eliminating labor and travel costs and minimizing downtime Easy operation due to user guidance by the system enhances site maintenance skills Optimized process performance by aggregating long-term statistics ensuring the most efficient production run

High productivity depends on uptime. In turn, uptime depends on fast and precise identification of system irregularities. DriveMonitor, ABB’s award-winning monitoring and diagnostic system, watches the drive system, continuously tracking its status and collecting data. DriveMonitor can be used as a stand alone system, where it logs application-related events and stores high-resolution loggers together with pre-trigger information. This data is extremely useful when identifying the root cause of an event. Furthermore, long-term monitoring functions deliver important information on equipment status, upcoming service routines, trends and input for possible performance improvements. DriveMonitor can also be used in combination with the remote services offered by ABB Drives. This service provides real-time access to dedicated ABB specialists who can guide the main tenance engineer through the fault-finding procedure and the implementation of corrective actions. DriveMonitor and remote services are covered by a service agreement with an ABB Drives service site or provider.

The ABB life cycle management model is designed to manage an orderly transition to new replacement products or to choose from various lifetime extending services. At the same time the model ensures access to continuing support for our customers. Current life cycle status The DriveMonitor 4000 is in the Obsolete life cycle phase according to the ABB life cycle management model outlined above since 1.1.2023 Product availability in Obsolete phase This product not available anymore. Recommended actions In Obsolete life cycle phase ABB does not provide any services for the product, except disposal & recycling and replacement service. It is recommended to start planning for a replacement of an alternative service as 1-to-1 replacement cannot be guaranteed. ABB has the following alternative services for certain drive products in place as potential replacements for this product:  ABB AbilityTM Remote Condition Monitoring  ABB AbilityTM Remote Assistance