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Horner OCS CPU Highly Expandable & Flexible Controller

CPU300

With the all-new CPU300 in Horner’s OCS CPU series, this

advanced product really shines with the unseen flexibility of an

All-In-One controller design. It starts with a powerful multi-core

SOM with performance on par with Horner’s Canvas series of

controllers and includes a suite of new connectivity

including USB Type C, dual ethernet ports with support for a

built-in switch, and a new Display connection for remote displays

that Horner has branded as “Plug and Play Displays”.

This connection provides power and display/touch signals to

Plug and Play displays in a simplified and robust cable

connection, fit for traditional panel builds as well as harsher

environments such as mobile applications. It can be used with a

variety of available screen sizes and resolutions, while still

supporting a local 2.2” display that can be used for advanced

diagnostics without the need for an HMI if needed.

On top of all the connectivity options is the ability to use OCS

I/O modules as local I/O up to 7 modules, plus an additional

dedicated OCS-I/O port that can be used in junction with an

other rack of OCS-I/O modules (1 base + up to 7 modules) that

can also be treated as local synchronous I/O. This dedicated

port provides 24V power to the remote I/O base to once again

provide a very simplified connection to all of your system hardware and

reduce the number of terminal connections needed in your panel wiring.

The CPU250 is Horner’s Micro OCS equivalent

HE959CPU250 & HE959CPU300 – Powerful CPU with Horner OCS I/O Expansion

The OCS Lineup is Expanding!

The Horner OCS that features a combined controller, HMI, I/O

and networking has been very sucessful since its launch in the

1990’s. We are now launching CPUs that can be expanded with

OCS I/O and viewed and controlled by a remote connected

screen or by a web browser.

CPU250

The CPU250 is Horner’s Micro OCS equivalent in the OCS CPU

lineup. Serial, Ethernet, and CAN communications are available

as standard, as well as support for WebMI that can be used as a

remote interface. It also makes a transition to USB-C for programming

purposes, and can even be powered locally by the same connection,

in order to easily load a program on your test bench or desk setup!

Like the Micro OCS lineup, the CPU250 comes with a great amount

of onboard I/O. Up to 34 I/O points – a whopping 16 of

which can be configured as analog! And if that isn’t enough,

as part of the OCS-I/O family it can easily be expanded

with up to 7 OCS-I/O modules locally as well.

Horner CPU300 Din Rail Alignment Requirements

Din Rail Alignment Requirements

1. Confirm that the DIN rail is in a horizontal position before installing the unit.

Horizontal orientation is required to avoid module slippage on the DIN rail.

2. Align the unit on the DIN rail then push the DIN rail clip to until it clicks in to place.

Check to ensure that the unitis secure on the DIN rail.

Mounting Orientation

NOTE: Do NOT mount the unit on its side as this may cause the unit from slipping off the DIN rail.

l Mount the CPU300 with the locking DIN tab facing down.

l As modules mount on a DIN rail, be certain that the DIN rail is in a horizontal position before installing the unit.

A horizontal orientation is required to prevent the unit from slipping off the DIN rail.

Module Removal

Modules maybe removed while powered;however,I/O scanning on the remaining modules will stop

and I/O will go into  the default state until a new module is inserted and all modules in the configuration are present.

1.Insert a flat-blade screwdriver into the DIN rail latch at the bottom of the module.

2.Pry down wards on the release latch.

3.Rock the module up and off the DIN Rail.

Horner CPU300 and HMI Connect Series Mounting

Mounting Overview

The mechanical installation greatly affects the operation,safety,and appearance of the system.

Information is provided to mechanically install the unit such as cut-out sizes,

mounting procedures,and other recommendation sfor the correct mechanical installation of the unit.

Requirements

l Each module is compact and mounts on the DIN rail. Each I/O module installed adds

width in increments of 19mm.The distance between wiring duct and surrounding

modules must be at least 50mm apart.

l The DIN rail clip adds to the overall measurements.The CAN,power,LAN,and serial connectors also add to the

measurements.

l Modules can be added after the base has been installed on the DIN rail and can be hot swapped with power

applied.

NOTE: I/O scanning will stop until the correct modules for the system are detected in all slots.

Din Rail Alignment Requirements

1. Confirm that the DIN rail is in a horizontal position before installing the unit.

Horizontal orientation is required to avoid module slippage on the DIN rail.

2. Align the unit on the DIN rail then push the DIN rail clip to until it clicks in to place.

Check to ensure that the unitis secure on the DIN rail.

Horner CPU300 and HMI Connect Series Mounting Overview

Features of CPU300

The CPU300 OCS is all-in-one industrial control devices. It combines control, I/O,

and networking into a single, integrated package.

Mounting Overview

The mechanical installation greatly affects the operation,safety,and appearance ofthe system.

Informationis provided to mechanically install the unit such as cut-out sizes,mounting procedures,

and other recommendations for the correct  mechanical installation of the unit.

n Removable media for storage of programs,datalogging, or screen captures

n CsCAN networking port for communication with remote I/O, other controllers or PCs

n Cscape programming software that allows all aspects of the CPU300 to be programmed and configured from

one integrated application

n Fail-Safe System which allows anapplication to continue running in the event of “Soft” failures such as (Battery

power loss or Battery Backed register RAM/Application flash corruption)

n Clone Unit allows the user to“clone” the OCS. This feature “clones” application program and unit settings stored

in Battery backed RAMof anOCS.It can then be used to clone adifferent OCS(but must be the exact same model).

n Suited for most applications across a diverse range of industries.

 

Horner Unique features of the CPU300 OCS

Unique features of the CPU300 OCSinclude thefollowing:

n Small,sleek profile saves space and resources.

n Physical Specifications

o Metric(mm):114.8mmx117.5mmx74.3mm

o US(inch):4.52″x4.63″ x2.92″

o Weight:12.35oz(350g)

n Advanced control capabilities including floating point, multiple auto-tuning PID loops and string handling capabilities

n Intuitive interface

n Removable media for storage of programs,datalogging, or screen captures

n CsCAN networking port for communication with remote I/O, other controllers or PCs

n Cscape programming software that allows all aspects of the CPU300 to be programmed and configured from

one integrated application

n Fail-Safe System which allows anapplication to continue running in the event of “Soft” failures such as (Battery

power loss or Battery Backed register RAM/Application flash corruption)

n Clone Unit allows the user to“clone” the OCS. This feature “clones” application program and unit settings stored

in Battery backed RAMof anOCS.It can then be used to clone adifferent OCS(but must be the exact same model).

n Suited for most applications across a diverse range of industries.

Horner RCC1410 – The Remote Compact Controller (RCC) NETWORKING

ETHERNET / INTERNET

Ethernet Support Standard

Remote Access HTTP or EnvisionRV

Remote File Access FTP or EnvisionFX

WebOCS Compatibility (Licensed Option) WebMI

SERIAL COMMUNICATIONS

Serial Communications

Serial Ports RS-232 & RS-485

PLC Drive Protocols Yes

RTU / Modbus Master/Slave Yes

Serial ASCII In / Out Yes

NETWORKING

Integrated CsCAN Network Standard

Maximum CsCAN Distance 1640 ft.

Programming over Network Yes

Peer-to-Peer Messaging Yes

PHYSICAL SPECIFICATIONS

Weight 10 oz. / 325.0 g

Housing Type Plastic (Flame retardant, UV resistant)

Mounting DIN Rail / Panel Mounting

Terminal Type Spring Clamp 0.2″ / 5.08 mm, Removable

OPERATING SPECS & STANDARDS

Operating Temperature* -0 to 60°C

Storage Temperature* -0 to 70°C

Humidity (non-condensing) 5 to 95%

STANDARDS

Product Certifications / Approvals UL Class 1 Div II, CE

Environmental RatingIP20

Horner RCC1410 – The Remote Compact Controller (RCC) Specifications

Specifications

CONTROLLER

Protocols CsCAN, Ethernet

Ethernet Connector RJ45, Auto MDIX

Serial Port 2 (1xRS232, 1×2-wire RS485)

Program Memory Size 128 KB

Floating Point Support Yes

AutoTune PID Capable Yes

Removable Memory microSD

I/O

Built-in I/O Points 24

Digital DC Inputs per Module 14

DC Digital Input Voltage Range 12 VDC / 24 VDC

Digital DC Outputs per Module 10

Digital DC Output – Max Output Supply Voltage 30 VDC

Digital DC Output – Max Inrush Current 500mA per channel

SmartStix, SmartRail, SmartBlock I/O Support CsCAN & Ethernet

Digital Inputs / Outputs, Max 2048 / 2048

Analog Inputs / Outputs, Max 512 / 512

General Purpose Registers (words) 50000

General Purpose Internal Coils (bits) 32768 (16384 retentive)

ETHERNET / INTERNET

Ethernet Support Standard

Remote Access HTTP or EnvisionRV

Remote File Access FTP or EnvisionFX

WebOCS Compatibility (Licensed Option) WebMI

SERIAL COMMUNICATIONS

Serial Communications

Serial Ports RS-232 & RS-485

PLC Drive Protocols Yes

RTU / Modbus Master/Slave Yes

Serial ASCII In / Out Yes

Horner RCC1410 – The Remote Compact Controller (RCC) Description

Description

RCC1410 – RCC Controller with fourteen (14) Digital inputs compatible

with 12V/24VDC – Ten (10) DC Outputs – .5A per point

14 digital DC inputs, 10 digital outputs, providing users with superior

I/O options for a wide range of Process and Discrete Manufacturing applications

Provides superior connectivity – supporting both CAN and 10/100 Ethernet as standard

Inclusion of CAN provides the ability for the RCC to support hundreds of remote I/O points using Horner’s CsCAN

Specifications

CONTROLLER

Protocols CsCAN, Ethernet

Ethernet Connector RJ45, Auto MDIX

Serial Port 2 (1xRS232, 1×2-wire RS485)

Program Memory Size 128 KB

Floating Point Support Yes

AutoTune PID Capable Yes

Removable Memory microSD

STANDARDS

Product Certifications / Approvals UL Class 1 Div II, CE

Environmental RatingIP20

Horner HE-RCC972 Compact Controller Precautions

Precautions

All applicable codes and standards need to be followed in the installation

of this product. Adhere to the following safety precautions whenever any

type of connection is made to the module:

1. Connect the safety (earth) ground on the power connector first

before making any other connections.

2. When connecting to the electric circuits or pulse-initiating equipment,

open their related breakers.

3. Do NOT make connection to live power lines.

4. Make connections to the module first; then connect to the circuit to

be monitored.

5. Route power wires in a safe manner in accordance with good practice

and local codes.

6. Wear proper personal protective equipment including safety glasses

and insulated gloves when making connections to power circuits.

7. Ensure hands, shoes, and floor are dry before making any connection

to a power line.

8. Make sure the unit is turned OFF before making connection to terminals.

9. Make sure all circuits are de-energized before making connections.

10. Before each use, inspect all cables for breaks or cracks in the

insulation. Replace immediately if defective.

11. Use copper conductors in Field Wiring only, 60/75˚C.

12.  Use caution when connecting controllers to PCs via serial or USB.

PCs, especially laptops, may use “floating power supplies: that are

ungrounded.  This could cause a damaging voltage potential between

the laptop and controller.  Ensure the controller and laptop are

grounded for maximum protection. Consider using a USB isolator due

to voltage potential differences as a preventative measure.

FCC Compliance

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:

1. This device may not cause harmful interference

2. This device must accept any interference received, including interference that may cause undesired operation

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